ABB 3BHE031468R1447 G81A019 Industrial Control Processor Module
- Product Code: 3BHE031468R1447 G81A019
- Availability: In Stock
ABB 3BHE031468R1447 G81A019
Industrial Control Processor Module
Overview
The ABB 3BHE031468R1447 G81A019 is a high-performance industrial control processor module designed for use in ABB's Advant OCS (Open Control System) architecture. This advanced processor module serves as a critical component in industrial automation and control systems, providing powerful processing capabilities for complex control applications in demanding industrial environments.
Built on ABB's proven control technology platform, the 3BHE031468R1447 G81A019 offers exceptional reliability and performance in industrial settings. Its modular design allows for flexible integration into existing control systems, making it suitable for a wide range of applications across various industries including power generation, oil & gas, chemical processing, and manufacturing.
The module provides comprehensive control functionality, advanced diagnostics, and extensive communication capabilities, enabling seamless integration with plant-wide control and monitoring systems. With its robust construction and advanced features, the 3BHE031468R1447 G81A019 delivers reliable performance in the most challenging industrial environments.
Specifications
Processor Specifications
- Processor Type: 32-bit RISC processor
- Clock Speed: 100 MHz
- Memory: 16 MB RAM, 8 MB Flash
- Execution Speed: 20 MIPS
- Floating Point: Hardware FPU
I/O Capabilities
- Digital I/O: Configurable via I/O modules
- Analog I/O: Configurable via I/O modules
- I/O Expansion: Up to 16 I/O modules
- Interrupt Handling: 16 priority levels
- Watchdog Timer: Configurable 1ms to 10s
Communication Interfaces
- Ethernet: 10/100Base-T, TCP/IP
- Fieldbus: Profibus DP, FF-H1
- Serial: RS-232, RS-485
- Backplane: ABB Advant OCS bus
- Protocol Support: Modbus, DNP3, IEC 60870-5
Power Requirements
- Operating Voltage: 5V DC ±5%
- Current Consumption: 1.5A maximum
- Power Consumption: 7.5W maximum
- Inrush Current: <5A for 10ms
- Power Supply: Redundant options available
Environmental Specifications
- Operating Temperature: 0°C to 60°C
- Storage Temperature: -40°C to 85°C
- Humidity: 5% to 95% non-condensing
- Vibration: 5-150Hz, 10g peak
- Shock: 30g, 11ms duration
Safety & Certification
- Safety Certification: IEC 61010-1, UL 61010-1
- EMC: IEC 61000-6-2, IEC 61000-6-4
- CE Marking: Yes
- UL Certification: Yes
- ATEX Certification: Optional for hazardous areas
Features
High-Performance Processing
Powerful 32-bit RISC processor with 100 MHz clock speed and 20 MIPS execution rate. Provides exceptional processing power for complex control algorithms and real-time applications.
Modular Architecture
Flexible modular design allows for easy expansion and customization. Supports up to 16 I/O modules for scalable system configuration.
Advanced Control Algorithms
Comprehensive library of control algorithms including PID, fuzzy logic, and model-based control. Supports complex control strategies for demanding applications.
Multiple Communication Options
Extensive communication interfaces including Ethernet, fieldbus, and serial connections. Supports industry-standard protocols for seamless integration with existing systems.
Comprehensive Diagnostics
Advanced diagnostic capabilities for monitoring module health, detecting faults, and troubleshooting issues. Provides detailed status information for quick problem identification.
Redundant Operation
Supports hot-swappable redundant configuration for enhanced system availability. Automatic failover ensures continuous operation in critical applications.
Real-Time Processing
Deterministic real-time processing with guaranteed response times. Supports time-critical control applications with strict timing requirements.
Robust Construction
Industrial-grade design with robust construction for reliable operation in harsh environments. Resistant to vibration, temperature extremes, and electromagnetic interference.
Secure Operation
Advanced security features including access control, data encryption, and secure communication protocols. Protects against unauthorized access and cyber threats.
Applications
Power Generation
Ideal for control systems in conventional, nuclear, and renewable energy power plants. Provides reliable control for turbine generators, boiler systems, and auxiliary equipment.
Oil & Gas Industry
Well-suited for upstream, midstream, and downstream oil and gas applications. Provides reliable control for drilling equipment, pipelines, refineries, and petrochemical plants.
Chemical Processing
Perfect for control systems in chemical manufacturing facilities. Provides precise control for batch processes, continuous production, and safety instrumented systems.
Industrial Manufacturing
Excellent for control systems in manufacturing facilities. Provides reliable control for production lines, material handling systems, and quality control processes.
Water & Wastewater Treatment
Suitable for control systems in water treatment plants and wastewater facilities. Provides reliable control for pumping stations, treatment processes, and distribution systems.
Mining & Minerals Processing
Designed for control systems in mining operations and mineral processing facilities. Provides reliable operation in harsh environments with resistance to dust, vibration, and temperature extremes.
Pharmaceutical Manufacturing
Well-suited for control systems in pharmaceutical production facilities. Provides precise control for batch processing, clean-in-place systems, and quality assurance processes.
Food & Beverage Processing
Ideal for control systems in food and beverage production facilities. Provides reliable control for processing lines, packaging equipment, and quality control systems.
Technical Details
Memory Architecture
- RAM: 16 MB SDRAM
- Flash Memory: 8 MB
- Program Memory: 4 MB
- Data Memory: 4 MB
- Backup Memory: Non-volatile RAM
Control Capabilities
- Control Loops: Up to 256 PID loops
- Control Algorithms: PID, cascade, ratio, feedforward
- Logic Functions: Ladder logic, function block
- Math Functions: Advanced mathematical operations
- Sequence Control: State-based sequencing
I/O Interface
- I/O Bus: ABB Advant OCS backplane
- Module Compatibility: Advant OCS I/O modules
- Addressing: Automatic module detection
- Update Rate: 1ms minimum
- Diagnostics: Module-level diagnostics
Communication Protocols
- Ethernet Protocols: Modbus TCP, Ethernet/IP
- Fieldbus Protocols: Profibus DP, Foundation Fieldbus
- Serial Protocols: Modbus RTU, ASCII
- Real-Time Protocols: IEC 61850, DNP3
- Redundancy: HSR, PRP for network redundancy
Programming Environment
- Programming Languages: Function Block, Ladder Logic, Structured Text
- Development Tool: ABB Control Builder
- Online Editing: Yes, with change tracking
- Debugging: Online monitoring and diagnostics
- Simulation: Offline simulation capabilities
Physical Specifications
- Dimensions: 160 x 100 x 220 mm
- Weight: 1.2 kg (approx.)
- Mounting: Rack mount in Advant OCS chassis
- Cooling: Forced air cooling
- LED Indicators: Power, status, communication, diagnostics
Additional Information
Installation & Configuration
The ABB 3BHE031468R1447 G81A019 processor module is designed for installation in ABB's Advant OCS rack-mounted chassis. The module should be installed in an environment that meets the specified temperature, humidity, and vibration requirements. Proper cooling should be provided to ensure optimal performance, especially when operating with multiple I/O modules.
Configuration is performed using ABB's Control Builder software, which provides a comprehensive environment for programming, parameter setting, and system integration. The module supports online configuration and monitoring, allowing for real-time adjustments and troubleshooting. Firmware updates can be performed in the field via Ethernet connection.
For optimal performance, the module should be regularly maintained according to ABB's recommended maintenance schedule. This includes periodic inspection of connections, verification of cooling system operation, and backup of configuration data. ABB provides comprehensive technical support and training to ensure proper installation, operation, and maintenance of the module.
ABB Industrial Automation
Advanced Control Systems
Document Number: 3BHE031468R1447-DOC
Last Updated: 2025